Custom Scored Pad Inserts for Secure Internal Packaging
Our scored pad inserts solve the problem of loose packaging by providing a buffer that folds to fit your product’s custom size. Unlike bubble wrap, which can lose air or shift, these sturdy, pre-creased pads keep items secure and absorb shocks, so your products arrive as you packed them.
| Specification | Details |
|---|---|
| Material Options | Single Wall (B, C, E Flute), Double Wall, or Heavy Solid Fiber |
| Scoring Depth | Precision-calibrated for 90° or 180° bends |
| Customization | Custom dimensions, multi-score patterns, and perforated edges |
| Recycled Content | Up to 100% Post-Consumer Waste (PCW) available |
| Assembly Speed | Pre-scored for 3-second manual setup |
The Engineering Behind a Perfect Fold Padded Inserts
When you use a professionally creased board, the first thing you notice is the "snap" of the fold. We have spent years perfecting the depth of our scoring lines to ensure they deliver a clean, 90-degree bend without weakening the paper fibers. Unlike hand-folded sheets, which can tear or bend, our machine-scored pads maintain steady tension. The rigid corrugated fluting locks into place, creating a "suspension" effect that prevents heavy items from contacting the box's outer walls.
Adaptive Brushing for Complex Product Shapes
One main benefit of scored materials is their flexibility. A single flat pad can turn into a U-channel, an L-buffer, or a full wrap-around protector. In our tests, a well-placed scored insert reduced shipping "rattle" by almost 85% compared to paper fill. This is especially important for items with protruding parts or fragile edges that require a "no-contact" zone between the product and the box.
Sustainable Strength for Modern Logistics
Our pads offer a strong, fully recyclable alternative to plastic foams. The dense, layered fiberboard provides great burst strength, so you can stack boxes higher in cargo containers without worrying about them collapsing. The simple, practical design also shows your customers that you care about security and sustainability.
Building a Unified Protective Barrier
A scored pad is a key part of internal packaging, but it works best as part of a multi-layer approach. For example, if you are shipping fragile glass parts, you can put a scored buffer at the bottom of the box and use cell dividers to separate each unit. This creates a "nesting" effect that gives both side-to-side and top-to-bottom protection.
For more complex kits with small accessories, many brands use scored pads with die-cut inserts to hold the main item, while the scored pad works as a top cap or side filler. If your shipment is technical, you can use the pad's flat surface to secure your instruction sheets or warranty cards so the customer sees your documents as soon as they open the box.
Frequently Asked Questions About Scored Pad Inserts
Picking the right fluting and score pattern helps keep your shipments safe. Here, we answer the most common technical and design questions we get from e-commerce business owners.
Read our Custom Packaging Support & Ordering FAQs →What is the difference between a scored pad and a standard box divider?
A standard divider is a flat sheet that separates items. A scored pad, on the other hand, is made to fold into a 3D shape, such as a "U" or "Z". This lets it work like a spring or brace, giving your items more protection than a simple divider.
Will the paper fibers crack at the fold?
We use a stress-relieving scoring process that presses the fibers instead of cutting them. This means you can fold and unfold the board many times without it breaking, which is important for items that may be packed and unpacked often.
Can I get these inserts with custom printing?
Yes, we can print part numbers, "This Side Up" signs, or your logo right on the pads. We use water-based inks, so your branding stays as eco-friendly as the material.
How do I know where to place the scores for a custom product?
Our design team uses CAD software to match your product’s size. We can send you a digital die-line or a plain sample to test with your product before we start full production.
Are scored pads better than bubble wrap for heavy items?
For items over 5 pounds, scored pads work much better. Bubble wrap can pop or flatten under heavy weight, but a corrugated scored pad keeps its shape and holds your product in place.
Can these be used for food or medical-grade packaging?
Yes, we offer virgin kraft and bleached white materials that are safe for secondary food packaging. These options are dust-free and appear clean, making them suitable for medical or cosmetic use.
