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How Much Do Custom-Made Mailer Boxes Cost?

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What Are Mailer Boxes?

Mailer boxes are designed to provide a secure and rigid enclosure for safe mailing and shipping of items. Created from corrugated cardboard, these boxes are generally square or rectangular in shape and available in various sizes to accommodate the customer's needs. Featuring convenient flap closures along one end of the box, they can be easily opened and secured for extra protection; mailer boxes can even be stacked and sealed to guarantee item safety during transit.

Mailer boxes are the ideal solution for safely transporting various kinds of items. They come in multiple sizes and shapes and are easy to carry, offering adequate protection to keep things secure. The self-locking flaps on the top and bottom of many mailers create an additional layer of security, making them the perfect choice for domestic and international shipping needs.

Design & Print Your Own Mailer Boxes with RushCustomBoxes

Ensure your mailer box has a custom design and artwork that includes your company logo and product/business information. RushCustomBoxes can make sure your box has vibrant, attractive, and eye-catching artwork printed on it. High-quality printing uses soy-based ink that enhances colors, making it even more appealing.

If your packaging design is already done, send it over to us. If not, take advantage of our professional graphic design team to create a unique mailer box design that will make a lasting impression. RushCustomBoxes offers the highest quality mailer box printing; when you rely on us, you can have confidence that the results will meet your expectations.

Customize Your Mailer Boxes: Explore Available Options

SBS Paperboard SBS Paperboard
Rigid Paperboard Rigid Paperboard
Kraft Paper Kraft Paper
Textured Paper Textured Paper
Corrugated Corrugated Cardboard
Cyan, Magenta, Yellow, Black CMYK
Pantone Matching System PMS
Metallic Foil Metallic Foil
Metallic Ink Metallic Ink
Effects, Finishes & Techniques
Spot UV Spot UV
Gloss and Matte Varnishes Varnishes
Gloss and Matte Lamination Lamination
Foil Stamping Foil Stamping
Embossing Embossing
Debossing Debossing
Die-Cutting Die-Cutting
Scoring Scoring
Perforation Perforation
Embossing Powder Embossing Powder
Heavy-Duty Mailing Box Structure

Heavy-Duty Packaging Solution for Retail & Industrial Use

Custom-made mailers are the perfect solution for businesses looking to streamline their packaging needs. Our heavy-duty corrugated mailer boxes saves time and money while protecting goods during shipment. Our double-walled mailer boxes provide the utmost protection for extra-fragile cargo or valuable items. With our expertly-crafted packaging solutions, ensuring a professional, efficient corporate image has never been easier.

Easy Shipping with Mailer Boxes

Mail Your Supplies with Ease and Efficiency

Custom cardboard mailer boxes offer the perfect shipping solution for small or delicate items. Their roll-end design is ideal for providing extra protection to items that require extra care when transported. These mailer boxes offer a secure and dependable solution- promotional materials or fragile items- no matter what you're sending out.

Product Shipment

Comfort and Convenience in Sending Items - Now Easier Than Ever!

Mailer boxes provide businesses with a stress-free and cost-effective way to ship products. Not only do they ensure convenience and satisfaction for customers, but they also increase the likelihood of return purchases. These boxes are the perfect solution if you want to make shipping easier and save on costs.

Safe Order Delivery with Mailer Boxes

An Ideal Shipping Solution For Your Business

Mailer boxes offer an ideal shipping solution for businesses that value efficiency and safety. Lightweight and easy to assemble, these boxes provide extra protection, customizable options, and a range of benefits, such as easy inventory tracking when stacked. Plus, they simplify packing and unpacking shipments, saving time and money.

Get a Quote

We want to help people get packaging materials at an affordable price. To do that, we need you to tell us what you need by filling out a form. We will then get back to you with a quote.

We've made ordering even easier

You can place your order online by following these easy steps. It is easy to do from your home, office, or even if you are somewhere else.

Frequently Asked Questions

The primary benefit of customizing boxes is that they are designed to fit the size of your product specifically, thus optimizing packaging and reducing shipping costs. With custom printing and finishing options available, you can customize your product's packaging to your preference, giving your business a distinct advantage.


It usually takes 8-10 business days for orders to arrive. Rush service is available and we strive to provide excellent customer service that goes beyond timely deliveries. Our team works hard to ensure orders are shipped and delivered as quickly as possible. We continue to strive to improve our services so that our customers can receive their orders in the quickest possible time.


We offer various material options, but A-flute corrugated is the strongest and most durable choice. It is the thickest corrugated material and can be further reinforced by using two-wall or three-wall cardboard, which gives added strength to the chosen flute.


At RushCustomBoxes, we understand the importance of branding and its strong correlation to packaging. As such, we proudly offer custom-printed mailer boxes with your artwork, logo, and other graphics, enabling people, startups, and small businesses to emphasize their branding story. Our quality team rigorously inspects each box before shipment to guarantee the highest print quality.


The minimum order is 50 units.


We are pleased to offer a sample upon request.


Yes, they are recyclable, and all materials used are sourced responsibly.

— Joy Walker

I recommend reaching out to RushCustomBoxes. They were extremely helpful in ensuring that the mailer boxes were delivered precisely where I wanted them to be, and they even made some adjustments to ensure the outcome was perfect. They not only met their promised delivery date but also did an excellent job printing it out. Moreover, their price was very budget-friendly! I would love to work with them again and recommend them to others.

— Jason Robinson

The job was finished on time and was exactly as I desired it to be. The finish color was accurate, and I am ecstatic with my purchase. I look forward to exploring other projects we can collaborate on with this organization in the future.

— Billie Scott

I have been using RushCustomBoxes's services for over a year, and they have consistently provided me with top-notch assistance. Whenever I had questions, they answered them promptly, efficiently, and courteously. Additionally, the website's live chat feature is remarkably convenient, and whenever I require proof of my order, RushCustomBoxes responds quickly, often in less time than initially anticipated. Their attentive service has made my packaging experience easy and enjoyable.