Custom Recycled Paperboard Inserts - Eco-Friendly Structural Packaging
Our recycled paperboard inserts help you secure heavy or delicate items with strong, sustainable materials. Made from high-density compressed material, these dividers provide a solid base for your products. Whether you ship glass cosmetics or heavy hardware, everything stays put during shipping.
| Specification | Details |
|---|---|
| Caliper Range | 18pt to 40pt (Custom lamination available for extra thickness) |
| Material Origin | 100% Post-Consumer Waste (PCW) or FSC-Certified |
| Structural Integrity | High Burst Strength & Compression Resistance |
| Customization | Die-cutting, Scoring, Perforating, and Multi-color Printing |
| Eco-Profile | 100% Recyclable, Biodegradable, and Compostable |
Why Compressed Paperboard Outperforms Standard Plastic Dividers
Our high-caliper recycled board stands out for its sturdy feel, unlike regular cardstock. These inserts are designed to protect your products, staying strong even when exposed to extreme temperatures, unlike thin plastics that can crack or warp. In drop tests, the multi-layer fiber construction helps absorb shocks, keeping your products safe by spreading impact through the insert.
Precision Engineering for a High-End Unboxing
No one wants their product to move around in the box. We use precise cutting technology so every notch and tab fits perfectly in your carton. When customers open your package, they see a neat, organized layout instead of loose packing materials. This careful design not only looks better but also makes assembly faster and easier for your team.
The Aesthetic of Authenticity: Natural and Clean
You can choose either a natural grey or a clean white finish for our recycled board, both of which show your commitment to sustainability. The surface is smooth but matte, so products stay in place without sliding. It’s perfect for simple, bold branding that shows you care about quality and the environment.
Building a Unified Sustainable Packaging System with Paperboard Inserts
Choosing recycled paperboard helps move your brand toward a circular economy. The best results come when you make these inserts part of your overall packaging story. For kits with several parts, we suggest using these dividers along with cell dividers to keep small items from moving around.
If your products require special assembly, you can use the board's flat surface to attach instruction sheets, or print the guide directly on the insert to save paper. For luxury items that need extra support, our die-cut inserts can be combined with Kraft paper inserts to add both soft padding and strong protection, helping your products arrive safely.
Frequently Asked Questions About Recycled Paperboard Inserts
Switching to paper-based interiors means learning how fiber density and board thickness can impact your shipping costs and product safety. Here, we answer the most common questions from brands moving to sustainable packaging.
Read our Custom Packaging Support & Ordering FAQs →Can recycled paperboard support heavy or fragile items?
Yes. Using thicker boards and smart folding techniques, we can support items that weigh several pounds. A 30pt board has strong folded strength and, with the right design, can resist crushing even better than foam.
Is recycled paperboard "dusty" compared to plastic?
We use a high-finish calendaring process to press the surface fibers. This greatly cuts down on paper dust, which is common with lower-grade materials, so these inserts are safe for most electronics and high-end cosmetics.
Will my products get scratched by the paperboard?
Paperboard is smooth, but for very shiny surfaces like jewelry or glossy plastics, we suggest adding a soft-touch coating or a thin tissue layer. For most retail products, though, the natural finish is safe and non-abrasive.
How do I know which thickness (pt) I need?
The right thickness depends on your product’s weight and the box size. Usually, 18pt-24pt works well for lightweight goods, while 30pt-40pt is best for heavier items or large kits that need more stacking strength.
Are these inserts cheaper than foam or plastic?
In many cases, yes. The die-cutting tool is a one-time cost, but the material is affordable. Since the inserts ship flat, your shipping and storage costs are much lower than with pre-molded foam or plastic trays.
Can I print my logo and social media handles on them?
Absolutely. Recycled paperboard is great for printing. We can add anything from a simple one-color logo to full-color designs, making your inserts a strong marketing tool.
