Custom Folding Cartons
We offer high-quality folding carton packaging made with precision to help your products stand out on the shelf. Our custom-printed cartons are sturdy and have a polished look, perfect for high-end retail items, and we deliver them straight to your facility.
- Free U.S. shipping • 8-10 business days turnaround
- Low Minimums
- 7-day returns
If you require a custom size or design, please specify your requirements in the form below. We will respond with a quote shortly.
| Specification | Details |
|---|---|
| Material Options | 12pt to 24pt SBS, Kraft, and Recycled Paperboard |
| Finishing Techniques | Spot UV, Aqueous Coating, Matte/Gloss Lamination, Foil Stamping |
| Printing Capability | CMYK, Pantone Spot Colors, Metallic Inks |
| Production Lead Time | 8–10 Business Days (Production + Transit) |
| Minimum Order (MOQ) | 50 Units |
| Structure/Style | Straight Tuck End, Reverse Tuck End, Auto-Lock Bottom |
Precision-Engineered Packaging for Brand Growth
At Rush Custom Boxes, we specialize in the manufacturing of custom folding cartons that balance structural integrity with visual sophistication. Our packaging solutions are engineered to protect your goods while serving as a silent salesperson on the shelf. Whether you require SBS paperboard boxes for beauty products or durable cartons for dry goods, we provide factory-direct manufacturing that ensures quality control from die-cutting to final assembly.
Enhanced Durability and Structural Integrity
We understand that the tactile experience of your packaging is a critical brand touchpoint. That is why we utilize high-grade paper stocks, including 18pt SBS (Solid Bleached Sulfate), which offers superior whiteness and a smooth surface ideal for crisp, high-resolution printing. Our automated die-cutting processes ensure that every crease and fold is precise, resulting in packaging structures that assemble seamlessly and resist crushing during transit.
Custom Printing and Finishing Options
To ensure your product stands out in a crowded marketplace, we offer advanced finishing techniques. From a subtle matte aqueous coating that provides a soft-touch, professional finish, to high-gloss UV spot finishing that highlights specific branding elements like your logo or product name, our customization options are extensive. These finishing methods not only enhance aesthetics but also provide an additional layer of moisture and abrasion resistance.
Industry-Specific Versatility
- Cosmetic & Personal Care: Elegant, sturdy cartons that reflect premium branding.
- Food & Beverage: Food-grade materials compliant with safety standards.
- Tech & Electronics: Rigid structures designed to protect delicate hardware.
- Retail Apparel: Sophisticated, easily foldable designs for premium presentation.
- Customized Inserts: Internal partitions to secure products within the carton.
- Eco-Friendly Options: Sustainably sourced, recyclable paperboard choices.
Manufacturing-First Approach
Our focus is purely on providing high-quality, custom-manufactured packaging supplied empty. We manage the entire supply chain, ensuring that your customized mailer boxes or folding cartons meet your exact dimensional requirements. By choosing our factory-direct service, you eliminate middlemen, ensuring faster turnaround times of 8-10 business days and more competitive wholesale pricing for your enterprise.
Logistics and Scalability
Scaling your brand requires a packaging partner that understands logistics. We offer flexible quantity orders starting at 50 units, allowing startups to launch with lower overhead while providing large-scale production capabilities for established brands. With our dual facilities in Issaquah, WA, and Los Angeles, CA, we maintain efficient transit times across the United States.
Sustainability and Compliance
We prioritize eco-conscious manufacturing, utilizing recycled materials wherever possible and optimizing layout printing to reduce paper waste. Our team ensures that all folding cartons are manufactured using industry-standard processes that guarantee consistency and reliability for your fulfillment team.
Frequently Asked Questions
Find answers to common questions about our custom folding carton manufacturing process, material options, and shipping details.
View All FAQs →What is the minimum order quantity for custom folding cartons?
Our minimum order quantity (MOQ) for custom folding cartons is 50 units. This allows businesses of all sizes to access professional, high-quality packaging.
What materials do you offer for folding cartons?
We offer a range of premium materials, including SBS (Solid Bleached Sulfate) in various thicknesses (12pt-24pt), Kraft paperboard, and sustainable recycled options.
How long does it take to receive my order?
Our standard turnaround time is 8–10 business days, which encompasses both the production phase and shipping to your location within the United States.
Are these boxes shipped flat or pre-assembled?
To save on shipping costs and optimize storage for your team, all custom folding cartons are shipped flat. They are designed for easy, manual assembly upon arrival.
Can I add a custom finish like spot UV or foil?
Yes, we offer a variety of professional finishes including spot UV, matte or gloss lamination, and metallic foil stamping to enhance your branding impact.
Are your packaging solutions food-safe?
Yes, we provide specialized food-grade packaging materials that adhere to safety and compliance standards for the food and beverage industry.
Do you provide structural design assistance?
Absolutely. Our team can assist with structural design, including custom tuck-end, auto-lock bottom, and sleeve styles to ensure your product fits perfectly.
Can I request a physical sample?
Please contact our support team to discuss sample requests. We aim to ensure you are fully satisfied with the material and print quality before full-scale production.
