Custom Vape Tank Boxes
Premium, factory-direct custom packaging for vape tanks designed for maximum protection and shelf appeal. Manufactured using high-grade 18pt SBS or eco-friendly Kraft, these empty containers feature custom-fit inserts to secure delicate glass and metal hardware during transit.
- Free U.S. shipping • 8-10 business days turnaround
- Low Minimums
- 7-day returns
If you require a custom size or design, please specify your requirements in the form below. We will respond with a quote shortly.
| Specification | Details |
|---|---|
| Stock Materials | 10pt to 28pt SBS, Natural Kraft, Corrugated B/E Flute, Rigid Board |
| Printing Options | CMYK, PMS (Pantone Matching System), No Printing (Plain) |
| Finishings | Gloss/Matte Lamination, Aqueous Soft-Touch, UV Coating, Foil Stamping |
| Add-ons | EVA Foam Inserts, Custom Die-cut Windows, Embossing, PVC Sheets |
| Minimum Order | 50 Units (Wholesale Manufacturing Pricing) |
| Turnaround Time | 8-10 Business Days (Standard Production & Shipping) |
Engineered Custom Packaging for Vape Tanks
At Rush Custom Boxes, we understand that the delicate nature of sub-ohm hardware requires more than just a standard box. Our custom packaging for vape tanks is engineered from the ground up to provide structural rigidity and aesthetic excellence. By utilizing 18pt SBS (Solid Bleached Sulfate) board, we ensure a clean, white canvas that makes high-resolution graphics pop, while providing the necessary "click-to-close" tactile feedback on tuck-end structures. These boxes are supplied empty, allowing hardware manufacturers to implement their own internal logistics after receiving our precision-manufactured shells.
Maximizing Brand Impact with Advanced Finishing
In a competitive retail environment, the secondary packaging is your first opportunity to communicate quality. We offer a variety of aqueous coatings and specialized finishes like spot UV and silver foil stamping to highlight intricate logo details. Our manufacturing process ensures that every fold is crisp and every seam is aligned, preventing the "flaring" often seen in lower-grade alternatives. Whether you prefer the organic feel of 100% recyclable Kraft or the "elite" texture of soft-touch lamination, our factory-direct approach guarantees consistency across every production run.
Structural Integrity for Heavy Hardware
Vape tanks, often constructed from stainless steel and Pyrex glass, carry significant weight for their size. To prevent "box fatigue" or bottom-bursting during shipping, we recommend auto-lock bottom or 1-2-3 bottom structures. These designs distribute the weight evenly across the base of the custom box, ensuring the product remains upright and secure. For those looking to showcase the hardware directly, we offer custom die-cut windows with high-clarity PVC or PET patching, providing a transparent view without compromising the structural integrity of the container.
Technical Features of Professional Hardware Boxes
- High-grade 18pt SBS or 24pt Kraft for superior puncture resistance.
- Custom-fit corrugated or foam inserts to eliminate internal movement.
- Scuff-resistant matte lamination for long-term shelf durability.
- Precision die-cutting for easy-assembly tuck ends and thumb notches.
- Full-color CMYK printing with food-grade, soy-based inks.
- Eco-friendly aqueous coatings for a sustainable yet premium look.
What makes our manufacturing process different?
Unlike standard print shops, RCB specializes in high-tolerance manufacturing. We use digital CAD sampling to ensure your specific tank model—whether it's a 22mm slim profile or a 30mm sub-ohm beast—fits perfectly within the custom-sized box. This precision prevents the common "rattle" that can lead to glass breakage during domestic shipping within the USA. Every box is inspected at our WA or CA facilities to ensure it meets our rigorous standards for ink adhesion and folding endurance.
Custom Inserts for Glass Protection
The interior of a custom vape tank box is just as critical as the exterior. We manufacture bespoke paperboard platforms and EVA foam inserts that cradle the tank's 510 threading and drip tip. This specialized vape accessory packaging logic ensures that even if the outer shipping carton is mishandled, the individual product remains pristine. By providing a snug fit, you reduce the need for excessive bubble wrap or secondary fillers, creating a more professional unboxing experience for the end-user.
Efficient Logistics and B2B Wholesale Benefits
Time-to-market is vital in the fast-paced hardware industry. Our 8-10 business day turnaround includes both production and shipping, helping you restock your inventory without long lead times. Since we operate as a factory-direct manufacturer, we eliminate middleman markups, providing wholesale pricing that scales with your business. All orders within the USA receive free shipping, further lowering the total cost per unit. This efficiency allows you to focus on developing your hardware while we handle the complexities of high-volume packaging production.
Frequently Asked Questions
Find technical answers about our manufacturing process, material durability, and wholesale ordering for custom hardware containers.
View All FAQs →What is the minimum order quantity for custom vape tank boxes?
The minimum order quantity (MOQ) is 50 units. This allows small businesses and start-ups to access professional manufacturing at wholesale prices without excessive inventory costs.
Which material is best for heavy sub-ohm tanks?
For heavier hardware, we recommend 18pt or 24pt SBS board with an auto-lock bottom. This ensures the box can support the weight of stainless steel and glass without the bottom failing.
Can I add a window to show the tank design?
Yes, we can add custom die-cut windows with optional clear PVC or PET patching. This allows customers to see the tank's color and design while it remains protected inside the box.
How long does production and shipping take within the USA?
Our standard turnaround time is 8-10 business days. This includes both the manufacturing process at our facilities and shipping directly to your address with no hidden freight costs.
Do the boxes come with internal inserts?
Inserts are available as a custom add-on. We can manufacture paperboard dividers or foam inserts specifically sized to hold your vape tank securely and prevent movement.
Are these boxes eco-friendly?
We offer 100% recyclable Kraft materials and aqueous coatings. These sustainable options provide excellent protection while aligning with environmentally conscious brand values.
What file format do you need for the custom printing?
We require high-resolution vector files (AI, PDF, or EPS) with all fonts outlined and colors set to CMYK for accurate color reproduction during the printing process.
Are the boxes shipped flat or assembled?
We ship our boxes flat to maximize shipping efficiency and reduce storage space. Most structures are designed for quick manual assembly with no glue required by the customer.
Legal Disclaimer
Rush Custom Boxes (RCB) focuses only on custom packaging solutions. We do not sell, supply, or promote vape products, e-liquids, nicotine, or any other regulated substances. All our packaging is provided empty and is meant for lawful commercial use by businesses that follow all local, state, and federal laws.
Customers are fully responsible for making sure that any products they put in our packaging meet all legal requirements, such as age limits, health warnings, labeling rules, and safety standards in their area. Rush Custom Boxes (RCB) does not take responsibility or liability for what is placed inside the packaging or for any misuse related to regulated products.